Rajwakti 4.4 MW

With an installed capacity of 4.4 MW and a generation capacity of 27.68 Million kWh per annum, Rajwakti is a run-of-the-river hydro-electric power plant and the first of the power plants constructed by the company. With the company taking a bold step and venturing into completely uncharted field of operations, Rajwakti had a difficult gestation and led the company onto a steep learning curve. Work on Rajwakti started in January 2000 with the project commissioned and operational by May 2002. The development cost of the project is 20.47 Crores (US$ 5m).

 

Infrastructure development (bridges, roads)

Before construction work on the Rajwakti power plant could commence, it was required that infrastructure be developed for the accommodation of site staff. Roads and bridges had to be constructed to provide access to the excavation and construction sites and for the transportation of materials and labour and manpower to the sites.

Diversion Dam/Weir

The diversion dam on the river Nandakini, a 68 metre long, 6.5 metre high reinforced cement concrete structure, is an ogee shaped dam provided with a raised overflow type, under-sluice with side-intake that diverts water into the feeder channel.

 

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Silting Basin and Water conduit system Silting basin

With dimensions of 60m x 25m x 4m, the reinforced cement concrete silting basin reduces the speed of the flow of water resulting in the settlement of sediment and sand from river water. This process of removal greatly reduces the wear on the turbine blades with consequent reduction in operational and maintenance costs.

  

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Water conduit system

i. Channel

The 1.2 km channel is a reinforced cement concrete open box structure with dimensions of 3.1m x 2.2 m and wall thickness of 0.25 m, resting on a prepared bed with additional stone masonry walls to support it and provide strength in areas that are prone to land slides or falling rock.

  

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ii. Fore-bay

This refers to the 50m x 8m x 7m reinforced concrete water storage structure in the shape of a box at the end of the RCC water channel and the start of the mild steel water pipe.

iii. Pipe

The pipe section of the water conduit system consists of a 0.9 km long mild steel pipe with an internal diameter of 2.2 metres and wall thickness of eight millimetres. This pipe was fabricated in-house using a plate bending machine to bend mild steel plates which were then welded to form the shape. Finally, the exterior was painted for corrosion protection.

iv. Penstock

Consisting of a pipe length of 30m with an internal diameter 2.2m and further bifurcating into two pipes of length 20m and internal diameter of 1.2m each the penstock carries the water under pressure to the turbines in the powerhouse. The discharge flow through the pipes is 10 cumec.

Also incorporated is the system of a surge tank, which acts as a valve to release the pressure when the turbines are turned off. It is served by a pipe of length 80m, internal diameter 1.8m heading towards the surge tank, wall thickness 12mm.

Turbines and Powerhouse

The powerhouse houses two horizontal Francis water turbines rated at 1,800 kW, and a switchgear panel for synchronising the power generated with the local grid and feeding it into the switchyard and transformer.

Switchyard and Transmission

The step up of the generated power from 3.3kV to 66kV at 50Hz through a 5mVA transformer is accomplished at the switchyard: works include the excavation of the foundation and the erection of the transformer and 12 transmission towers, stringing of 5 kilometres of double circuit “dog” conductor transmission line and finally site development.
 

Substation (for Rajwakti and Vanala)

Construction of complete 66kV substation including meter room: the works include excavation of foundation and installation of isolators, lightning arrestors, circuit breakers, steel structures for installation of current transformers (CT) and potential transformers (PT), site development and stringing of double circuit, loop-in loop-out (LILO) with “dog” and “panther” conductors.

 

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